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Yafei's vertical and horizontal mixer knives and blades are manufactured using state-of-the-art automated and robotic systems, ensuring strict adherence to the highest quality standards. Leveraging our technical expertise and advanced equipment, we produce cutting tools that deliver superior performance. To enhance cutting efficiency, the blades of our feed wagons are coated with a tungsten carbide alloy. This highly wear-resistant coating significantly extends the service life of the knives, providing exceptional durability and sustained sharpness.
TMR-01
YAFEI
YFMB25100
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Feed Mixer Blades and Knives for Animal Husbandry Industry
Feed Mixer Blades and Knives for TMR (Total Mixed Ration) Feed Mixer is a core feeding equipment widely used in modern animal husbandry. The sharpness and wear resistance of its cutting blades directly affect the machine's workin·ciency and service life. Yafei Company has over 20 years of professional production experience in the TMR feed mixer blades industry and can provide you with high-quality blades for various brands to meet different operational needs. Yafei's silage mixer blades are compatible with various brands of TMR equipment, including but not limited to:
Abbey | Kuhn | Euromilk | Keenan | Sitrex | Sgariboldi | Silofarmer | İntermix | Tatoma | Strautmann | İtalmix |
AGM | BVL | Celikel | Faresin | Storti | Minosagri | Jeantil | RMH | Trioliet | Gyrax | Matrix |
Leo | Belair | Kongskilde | Fimaks | Siloking | Lucas | Supertino | Jaylor | Ozyesilyurt | Hispec | Gilioli |
Yuksel | Celmak | Keenan | Romsan | Mainero | Luclar | Seko | Jelin | Valmetal | Peecon | Zitech |
1. Structural Design and Installation Method:
The blades of a vertical mixer are not independent components but are integral parts of the auger system. They are typically bolted onto one, two, or three large vertical augers. These blades are distributed along the helical surface at specific angles, usually shaped like large serrated triangular plates, serving dual roles as both lifters and cutters.
2. Core Functions and Working Principle:
Lifting and Mixing: The core function of the blades is to "grab" and vertically lift materials from the bottom as the auger rotates. The lifted materials fall back down due to gravity, creating a strong vertical convective circulation—the primary mixing mechanism in vertical mixers.
Cutting and Kneading: The blade edges tear and scrape the materials (especially long-fiber hay) during the lifting process. Due to their relatively slow movement speed and the longer retention time of materials inside the tank, the emphasis is more on kneading and softening the fibers rather than instant cutting.
3. Professional Performance Requirements:
Wear Resistance: The bottom and edges of the blades endure continuous friction and wear from materials, especially when processing feed with high sand and stone content. They must be made of high-strength alloy steel treated with quenching and tempering, or have tungsten carbide hard alloy layers welded onto the edges to significantly extend service life.
Overall Rigidity: The blades must withstand enormous torque to lift the entire load of materials, requiring extremely high resistance to bending and deformation. The strength and thickness of the material are crucial.
Edge Design: The edge angle is usually large to balance sharpness and structural strength. Many designs are reversible, allowing the use of the other edge once one side is worn, reducing maintenance costs.
4. Impact of Wear:
Worn blades significantly reduce lifting efficiency, leading to poor material circulation, a sharp decline in mixing uniformity (CV value), resulting in a "rotating without mixing" phenomenon, and a substantial increase in energy consumption.
Applicable Scenarios: Ideal for ration formulas dominated by long-fiber hay. Their exceptional kneading ability significantly improves feed palatability and dairy cow digestibility.
1. Structural Design and Installation Method:
The blade system in horizontal mixers is more complex. The blades are typically independent, replaceable units bolted onto blade holds on one or two horizontal rotating shafts. They are numerous and come in various types, such as plum flower, oval-toothed plum, and half-moon, arranged in functional groups to form cutting pairs like "moving blade vs. stationary blade" or "blade vs. liner plate."
2. Core Functions and Working Principle:
Cutting and Shearing: The core function of horizontal blades is high-speed cutting. Rotating at very high linear speeds, they impact, chop, and shear the materials. The narrow gap between the blades and the tank wall or stationary blades acts like scissors, efficiently cutting through fibers.
Throwing and Mixing: The blades and paddles throw the materials upward and circulate them along the inner wall of the tank. Different blade groups create complex material flows, enabling rapid and intense radial mixing.
3. Professional Performance Requirements:
Sharpness and Hardness: High sharpness is crucial for reducing cutting resistance and power consumption. The blades must possess extremely high surface hardness (typically above HRC 55) to maintain sharpness, usually achieved through overall heat treatment or surface high-frequency quenching.
Toughness: As the blades endure significant instantaneous impact loads (e.g., hitting frozen silage blocks or foreign objects), the material must maintain high hardness while possessing good toughness to prevent chipping or breaking.
Fatigue Resistance: The cyclic stress from high-speed rotation demands excellent fatigue resistance to avoid fractures at the root.
4. Impact of Wear:
Worn blades reduce cutting efficiency, leading to overly long fiber materials, uneven mixing, and increased energy consumption. In severe cases, uncut fibers can wrap around the main shaft, causing operational downtime.
Applicable Scenarios: Ideal for handling large volumes, diverse types, and high-moisture rations. Renowned for their fast mixing speed and extremely high uniformity (low CV value), they are the preferred choice for large-scale farms.
Feed Mixer Blades and Knives for Animal Husbandry Industry
Feed Mixer Blades and Knives for TMR (Total Mixed Ration) Feed Mixer is a core feeding equipment widely used in modern animal husbandry. The sharpness and wear resistance of its cutting blades directly affect the machine's workin·ciency and service life. Yafei Company has over 20 years of professional production experience in the TMR feed mixer blades industry and can provide you with high-quality blades for various brands to meet different operational needs. Yafei's silage mixer blades are compatible with various brands of TMR equipment, including but not limited to:
Abbey | Kuhn | Euromilk | Keenan | Sitrex | Sgariboldi | Silofarmer | İntermix | Tatoma | Strautmann | İtalmix |
AGM | BVL | Celikel | Faresin | Storti | Minosagri | Jeantil | RMH | Trioliet | Gyrax | Matrix |
Leo | Belair | Kongskilde | Fimaks | Siloking | Lucas | Supertino | Jaylor | Ozyesilyurt | Hispec | Gilioli |
Yuksel | Celmak | Keenan | Romsan | Mainero | Luclar | Seko | Jelin | Valmetal | Peecon | Zitech |
1. Structural Design and Installation Method:
The blades of a vertical mixer are not independent components but are integral parts of the auger system. They are typically bolted onto one, two, or three large vertical augers. These blades are distributed along the helical surface at specific angles, usually shaped like large serrated triangular plates, serving dual roles as both lifters and cutters.
2. Core Functions and Working Principle:
Lifting and Mixing: The core function of the blades is to "grab" and vertically lift materials from the bottom as the auger rotates. The lifted materials fall back down due to gravity, creating a strong vertical convective circulation—the primary mixing mechanism in vertical mixers.
Cutting and Kneading: The blade edges tear and scrape the materials (especially long-fiber hay) during the lifting process. Due to their relatively slow movement speed and the longer retention time of materials inside the tank, the emphasis is more on kneading and softening the fibers rather than instant cutting.
3. Professional Performance Requirements:
Wear Resistance: The bottom and edges of the blades endure continuous friction and wear from materials, especially when processing feed with high sand and stone content. They must be made of high-strength alloy steel treated with quenching and tempering, or have tungsten carbide hard alloy layers welded onto the edges to significantly extend service life.
Overall Rigidity: The blades must withstand enormous torque to lift the entire load of materials, requiring extremely high resistance to bending and deformation. The strength and thickness of the material are crucial.
Edge Design: The edge angle is usually large to balance sharpness and structural strength. Many designs are reversible, allowing the use of the other edge once one side is worn, reducing maintenance costs.
4. Impact of Wear:
Worn blades significantly reduce lifting efficiency, leading to poor material circulation, a sharp decline in mixing uniformity (CV value), resulting in a "rotating without mixing" phenomenon, and a substantial increase in energy consumption.
Applicable Scenarios: Ideal for ration formulas dominated by long-fiber hay. Their exceptional kneading ability significantly improves feed palatability and dairy cow digestibility.
1. Structural Design and Installation Method:
The blade system in horizontal mixers is more complex. The blades are typically independent, replaceable units bolted onto blade holds on one or two horizontal rotating shafts. They are numerous and come in various types, such as plum flower, oval-toothed plum, and half-moon, arranged in functional groups to form cutting pairs like "moving blade vs. stationary blade" or "blade vs. liner plate."
2. Core Functions and Working Principle:
Cutting and Shearing: The core function of horizontal blades is high-speed cutting. Rotating at very high linear speeds, they impact, chop, and shear the materials. The narrow gap between the blades and the tank wall or stationary blades acts like scissors, efficiently cutting through fibers.
Throwing and Mixing: The blades and paddles throw the materials upward and circulate them along the inner wall of the tank. Different blade groups create complex material flows, enabling rapid and intense radial mixing.
3. Professional Performance Requirements:
Sharpness and Hardness: High sharpness is crucial for reducing cutting resistance and power consumption. The blades must possess extremely high surface hardness (typically above HRC 55) to maintain sharpness, usually achieved through overall heat treatment or surface high-frequency quenching.
Toughness: As the blades endure significant instantaneous impact loads (e.g., hitting frozen silage blocks or foreign objects), the material must maintain high hardness while possessing good toughness to prevent chipping or breaking.
Fatigue Resistance: The cyclic stress from high-speed rotation demands excellent fatigue resistance to avoid fractures at the root.
4. Impact of Wear:
Worn blades reduce cutting efficiency, leading to overly long fiber materials, uneven mixing, and increased energy consumption. In severe cases, uncut fibers can wrap around the main shaft, causing operational downtime.
Applicable Scenarios: Ideal for handling large volumes, diverse types, and high-moisture rations. Renowned for their fast mixing speed and extremely high uniformity (low CV value), they are the preferred choice for large-scale farms.
